MPS4000 Power Source/Controller
Pipeliner II Weld Head Model 609A
Louisiana Job Site
Oil Refinary
Offshore Platform
Pipeliner II Welds
Pipeliner II Field Welding
Pipeliner II Field Welding
Pipeliner II I.D. Welding

 

 

MPS4000 CONTROLLER/POWER SUPPLY
Model 712

Controller/Power Supply for the Pipeliner II Weld Head Model 609A

Use with
  • Pipeliner II Weld Head Model 609A
Precision Tools for Precise, Repeatable Welds

he MPS4000 is a microprocessor-based portable inverter power source for GMAW/FCAW process welding applications.  The weld Head controller integrated with the power source operates all Pipeliner II weld Head models.  Ideal for pipeline welding.

The MPS4000 provides synergic control of electrode speed and power output - the welder has only to change electrode speed and the power supply output parameters to maintain a stable process.  Factory developed programs are stored for many combinations of alloy, electrode diameter, and shielding gas.  The MPS4000 wire feeder is used the the Push-Pull (WFPP) version of the weld head.  The Wire Feed on Head (WFOH) model is ideal for applications where it is not possible to locate the power source adjacent to the weld.  The Head mounted wire feeder uses standard 5kg (10lbs.) spools, allowing the Head to operate at distances of 30m (100') or greater from the power source.  This permits welding of large diameter vessels and pipe work in overhead racks.

THE MPS4000 - AN "EXPERT" TOOL
The MPS4000 comes with welding expertise already built-in.  Power Source controls stand out for their simplicity and ease of operation.  Just set the wire diameter and type of material to access the factory preprogrammed optimized parameters that are stored in memory.  The single-knob operation in synergic mode makes this job even easier.  Power output is precisely synchronized with wire speed and is adjustable through its full range with the turn of a single knob.

PUSH-PULL WIRE FEED OPTION
The Pipeliner WFPP Model uses a conventional floor-mounted "push" wire feeder in combination with a Head-mounted "pull" feeder.  This Push-Pull model provides positive feeding with torch cable lengths up to 8m (25'), while using economical 15kg (25-33lbs) size spools.  Extension cables between the floor-mount wire feeder and the power source allow even greater working distances at job sites.

PRECISE ARC LENGTH REGULATION - AUTOMATICALLY
The arc length control works with microsecond response and digital precision to keep the arc length constant as the torch moves.  Even with substantial changes in stick out, the process is regulated to minimize spatter.

SAFETY AND RUGGED DURABILITY
The design and construction of the MPS4000 make it ideal for field use.  It has shown exceptional reliability: whether operating in the heat and blowing sand at a Saharan oil production facility; the humid, salt-laden air of an offshore platform; or laying gas pipeline across rugged terrain.  It is rated IP23 - suitable and safe for field use without special protection.

ONE LOOK AT THE CONTROL PANEL TELLS YOU ALL YOU NEED TO KNOW...

  • Welding current and voltage with a 'Hold' function.  Before you begin to weld, the display shows the programmed value.  During welding, actual values are displayed.  When the weld run is finished, these actual values are stored and displayed by the 'Hold' function.
  • Wire Speed allows single point settings of wire speed and voltage to be stored and recalled, for instant access to optimized parameters for specific jobs/applications.
  • User-defined function buttons
  • Over-temperature and low-water warning displayed

THE SWIVEL-MOUNTED WIRE FEEDER MOUNTS ON TOP OF THE POWER SOURCE
When required, extension cables allow the Wire Feeder to be located up to 30m (100') from the power source for use in pipe racks and large-diameter vessel applications.

 
Process: GMAW/FCAW, MIG
   

Programming:

Mircoprocessor-based for power output and electrode speed.  Analog for weld Head functions.
   
Features:
  • 400 Amp output
  • Pendant allows remote
  • Synergic operation of electrode speed/power output
  • Factory optimized stored programs
  • Special program development service available
  • IP23 rated for outdoor job site usage
  • Software/weld program updates by E-mail
Options:
  • Second gas bottle rack
  • Extension cables
  • 4-Level Controller
Applications:
  • Fossil Power Plant

  • Nuclear Power Plant
  • Steam Generation Equipment Fabrication
  • Gas Pipeline Construction
  • Oil Pipeline Construction
  • Marine Pipeline Construction
  • Chemical Facility Construction
  • Petrochemical Facility Construction
  • Large Diameter Vessel Fabrication
  • Shipyard Construction

POWER SOURCE / CONTROLLER SPECIFICATIONS
Application

For use with all Pipeliner GMAW/FCAW process weld Heads

Functions
  • Power Module Output (Standard and Pulsed)
  • Wire Feed Speed
  • Weld Head Rotation
  • Weld Head Torch Oscillation (Linear Standard - Pendular Optional)
  • Weld Head Electronic Cross-Seam Adjustment
  • Weld Head Arc Gap Control
Internal Memory Capability 80 Synergic Programs / 99 Single Point (Voltage/Wire Speed) Programs
Software Upgrades / Program Additions E-mail attachments with BSL Download Tool
MPS4000 POWER SOURCE
Output Rating 400A @ 50% Duty Cycle, 320A @ 100% Duty Cycle
Maximum Open Circuit Voltage 70V
Cos phi / Efficiency 0.99 / 88%
Input Power Requirements (Rated Load)

Volts: 200/230/400/460
Amperes: 35A
kVA: 12.7 kVA
Frequency: 50/60 Hz

Degree of Protection

IP23

Type of Cooling AF (Forced Air)
Insulation Class F
Applicable Electrical Standards
  • IEC 974-1 (IP-23S)
  • CSA
  • EMC 89/336/EEC
  • EN 60 974-1
MODEL 712 WELD HEAD CONTROLLER
Pendant Cable Length*

8m (25') or 15m (50') standard.  *Head model dependent

Degree of Protection IP23 (Excluding Remote Pendant)
MPS4000 WATER CIRCULATOR
Pump

Centrifugal

Cooling Capacity

2000W (at 20°C / 68°F)

Max. Delivery Capacity/Pressure 3.5 liter/min. (0.9 gal/min.) at 4.2 bar (60 psi)
Coolant Volume 5.54 liter (1.46 gal)
Degree of Protection IP23
MPS4000 WIRE FEEDER (Push-Pull Configuration only)
Drive Type 4 Roll (Various groove geometries available)
Wire Diameter 0.8 - 1.6 mm (0.03" - 0.62")
Wire Feed Speed 0.5 - 22 m/min. (20 - 866 IPM)
Degree of Protection IP23
DIMENSIONS / WEIGHTS Power Module Controller Water Circulator Wire Feeder
Length
72.5cm (28.5")
72.5cm (28.5")
72.5cm (28.5")
65cm (25")
Width
29cm (12")
29cm (12")
29cm (12")
29cm (12")
Height
47.5cm (18.5")
23cm (9")
23cm (9")
41cm (16")
Weight
5kg (77lbs.)
14.5kg (32lbs.)
13kg (29lbs.)
16kg (35lbs.)
Use With Pipeliner II Head models (GMAW/FCAW)
To view brochure in PDF format in COLOR or BW or as a JPEG or GIF.

 

 

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