SPECIAL APPLICATIONS & ENGINEERING |
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Magnatech is a leader in designing welding equipment for special applications. Over the past several years, Magnatech has engineered special welding equipment for many customers, each with specific requirements. If you have a special application that requires the use of orbital welding equipment, please do not hesitate to call us at Magnatech. We are very eager to learn about your application and determine if we can fulfill your requirements. |
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Magnatech designs welding system for PCI Energy Services! |
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Early in 2003, PCI Energy Services (PCI), located in Lake Bluff, Illinois, contacted Magnatech in regards to a special welding system to perform a critical weld in a very restrictive area. The critical welding is performed on control rod drive mechanisms (CRDM) in nuclear reactors. PCI contacted Magnatech because of the past engineering of similar special welding systems that were designed for ABB Combustion Engineering in 1999. PCI contacted Magnatech due to our excellent reputation and ability to satisfy our customer's requirements. The weld to be performed is in a tight radial clearance and therefore, cameras had to be mounted on the weld head and the images are fed back to a monitor so the welder can see the welding as it is being performed. Please see the images below in regards to the CRDM project for PCI Energy Services. |
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Pictured on the left is a Magnatech Pipemaster Power Source/Controller Model 510 mounted on a Heavy Duty Water Cooler Model 903. In the middle is a D-Head Weld Head Model 422 mounted on a Guide Ring and Muffle Assembly. To the right is the Main Control cabinet with a video monitor. |
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This is an up-close picture of the Main Control cabinet with all of the video arc data collection equipment. |
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Pictured here is the Magnatech Engineering & Assembly team that designed and built the special welding system. |



