T-Head Model 418
Oil Refinery

 

 

T-HEAD WELD HEADS
Model 416 & 418


Orbital Weld Heads for Filler Wire Welding of Pipe


Use with
  • Pipemaster models
Precision Tools for Precise, Repeatable Welds

The T-Head model weld heads (Models 416 & 418) are "full function" - with the capability of reproducing all the precise motions of a skilled manual GTAW welder.  They are specifically designed for multipass pipe welding applications.  These weld heads consistently produce welds meeting the most stringent code quality standards.  The T-Heads are ideal for larger diameter/heavy wall pipe welding requirements.

Used with the Pipemaster Power Source Models, these weld heads improve productivity by increasing duty cycle, reducing repair rates and producing welds of consistent quality.

The T-Head is a rugged head for larger diameter / heavy wall applications requiring precise welding process control of GTAW.

The weld head is mounted on the pipe by means of metal Guide Rings (patented), which are available for all standard pipe / tube sizes.  The weld head mounts entirely on one side of the joint, allowing use for pipe-to-fitting welds.

FLX-Track® allows long linear seam welds on flat or curved surfaces, such as tanks and vessels requiring precision GTAW welding.  FLX-Track allows ID, OD, and compound curvature welds to be made.  Standard 2.3m (7.5') track sections quickly interlock to form longer lengths and mount on the workpiece using magnet, vacuum, or stud-gun attachment.  The track flexes to conform to different diameters, eliminating the need to purchase special tracks for each new application.  (For Model 418 only)

The width and speed of the torch oscillation stroke are independently programmed.  Torch "Dwell" is independently adjustable at both oscillation stroke end points.  A "Cross Seam Adjustment" steering control on the remote Pendant allows the welder to track the torch on the weld seam without the need for manual adjustments near the arc.  Pulsed current is automatically synchronized with torch oscillation when both functions are operated simultaneously.

The Arc Gap Control electronically maintains a desired arc length as the torch rotates around the pipe.

The T-Head drive system incorporates heat-tolerant components and a water-cooled housing for use on CrMo and other alloys requiring preheat.  Mounting the head on an oversize Guide Ring with adapter feet creates an air space, preventing heat damage.

Process: GTAW, TIG
   

Weld Head Type:

Open arc.  Entire Head rotates around pipe.  Mounts on pipe using guide rings.
   
Pipe Size Range:

168.3mm & larger (6.625" & larger) OD

   

Functions:

Torch rotation, Filler wire feed, Electronic torch oscillation, Electronic arc gap (AVC) control
   
Features:
  • Multipass welding of tubes / pipes in all gravity positions
  • Broad pipe size range
  • Full function capability (torch rotation, filler wire feed, electronic arc gap control, electronic oscillation)
  • Water cooled torch uses standard expendables
  • Welds pipe 16.8cm (6.625") & larger
  • Welds meet all code standards
   

Options:

  • Socket Welding Kit and Tilt AVC option for angle torch applications
  • Flx-Track® for linear seam welding (Model 418 only)
  • Trailing Gas Shield for welding reactive metals
   
Applications:
  • Fossil Power Plant Construction & Maintenance
  • Steam Generation Equipment Fabrication
  • Nuclear Power Plant Maintenance
  • Chemical/Petrochemical Facility Construction & Maintenance
  • Shipyard Construction
  • Gas Transmission Pipelines
  • Process Piping
  • Industrial
  • Contractors
 
WELD HEAD/CONTROLLERS SPECIFICATIONS
Pipe Size Range

16.8cm (6.625") and larger

Filler Wire Module
  Wire Size

  Speed Capability

  Spool Size


0.8mm, 0.9mm, 1.0mm (.030", .035", .040")

254cm (100") per minute

0.9kg (2lbs.) Standard

Oscillation Module
Max. Oscillation Stroke Amplitude

Max. Oscillation Speed

Oscillation Dwell

Cross Seam Adjustment

 
16mm (0.625")
 
254cm (100") per minute

0 - 1 second

±6.4mm (0.25") Fine Adjustment
±38mm (1.5") Course Adjustment

Arc Gap Control Module
Stroke

 
6.6cm (2.625")

Torch Propulsion Module
Max. Rotation Speed

 
25cm (10") per minute

 

Home | Products | Contact Us | Sales Reps

Please contact webmaster@magnatech-lp.com with any questions.
Copyright © 2006 Magnatech Limited Partnership
 6 Kripes Road, P.O. Box 260, East Granby, Connecticut, 06026, U.S.A.
Tel: 860.653.2573, Fax: 860.653.0486, E-mail: info@magnatech-lp.com
All rights reserved.

orbital pipe welding equipment orbital tube welding equipment orbital GMAW welding equipment orbital GTAW welding equipment orbital pipeline welding equipment orbital welding systems orbital pipe welding systems orbital tube welding systems orbital GMAW welding systems orbital GTAW welding systems orbital pipeline welding systems tube-to-tubesheet welding equipment tube-to-tubesheet welding systems tubesheet welding equipment tubesheet welding systems automatic orbital welding equipment automatic orbital welding systems automated orbital welding equipment automated orbital welding systems Orbital pipe welder equipment orbital tube welder equipment orbital GMAW welder equipment orbital GTAW welder equipment orbital pipeline welder equipment orbital welder systems orbital pipe welder systems orbital tube welder systems orbital GMAW welder systems orbital GTAW welder systems orbital pipeline welder systems tube-to-tubesheet welder equipment tube-to-tubesheet welder systems tubesheet welder equipment tubesheet welder systems automatic orbital welder equipment automatic orbital welder systems automated orbital welder equipment automated orbital welder systems Orbital pipe weld equipment orbital tube weld equipment orbital GMAW weld equipment orbital GTAW weld equipment orbital pipeline weld equipment orbital weld systems orbital pipe weld systems orbital tube weld systems orbital GMAW weld systems orbital GTAW weld systems orbital pipeline weld systems tube-to-tubesheet weld equipment tube-to-tubesheet weld systems tubesheet weld equipment tubesheet weld systems automatic orbital weld equipment automatic orbital weld systems automated orbital weld equipment automated orbital weld system pipeline welding circumferential pipe welding pipeline welding equipment orbital GTAW pipe welding systems FCAW pipe welding systems GMAW pipe welding systems tube fusion welding pipe butt welding FCAW welding equipment orbital FCAW welding systems orbital FCAW welder orbital FCAW welder systems